The Car Nerd with Jason Hassett

Ford Escort RS Cosworth: Why Ford Faked Their Most Iconic Car

20 min · 16. apr. 2026
episode Ford Escort RS Cosworth: Why Ford Faked Their Most Iconic Car cover

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THE GREATEST FAKE FORD: THE ESCORT RS COSWORTH STORY My New Book: https://www.amazon.com/dp/B0GP9TKPBH [https://www.amazon.com/dp/B0GP9TKPBH] (History Written by Losers) Video Description:By the early 1990s, the golden age of unrestricted Group B rallying was dead, replaced by tamer Group A regulations that forced manufacturers to race mass-produced road cars. Ford’s only viable weapon was the Sierra RS Cosworth, a car that dominated smooth circuits but was simply too massive for the mud and tight hairpins of rally stages. The Sierra was a D-segment executive saloon, nearly two feet longer than the nimble Lancia Delta Integrale. Ford needed the compact size of their new Mk V Escort, but the standard Escort was a front-wheel-drive economy car with absolutely no room for a longitudinal engine or a complex all-wheel-drive system. To solve this, Ford's Special Vehicle Engineering team committed to one of the most audacious Frankenstein projects in automotive history. They took the Sierra Sapphire 4x4, literally cut it apart with a saw, shortened the floorpan, and dressed it up in a bespoke Escort costume. What followed was a beautifully orchestrated heartbreak: a purpose-built rally weapon that failed to win the championship it was designed for, but accidentally became an immortal street legend. In this deep dive, we explore The Cosworth Illusion: * The Structural Surgery: How SVE engineers and German coachbuilder Karmann mated a shortened Sierra floorpan to modified Escort bulkheads. Discover the beautiful irony that this fake "Escort" actually had a longer wheelbase than the real mass-produced Escort. * The Accountant's Wing: Designer Frank Stephenson originally penned a radical triple-decker "whale tail" wing inspired by the Red Baron's Fokker Dr.I triplane. Learn how Ford's financial controllers killed the middle blade to save manufacturing costs, leaving 25 pounds of crucial downforce on the table. * The Championship Heartbreak: The tragic WRC campaigns of the mid-90s. From François Delecour's devastating off-stage road accident in a friend's Ferrari to a crushing wheel bearing failure on the penultimate stage of the Tour de Corse that handed victory to Lancia. * The Working Man's Supercar: While the rally program stumbled, the road-going RS Cosworth could hit 100 km/h in 5.7 seconds, rivaling the contemporary Ferrari 348 for a fraction of the price. The Escort RS Cosworth was a monument to a specific era when manufacturers would literally saw a chassis in half just to win a trophy. Was this Frankenstein creation the greatest rally homologation car ever built? Let’s settle it in the comments. Subscribe for more deep dives into automotive history and future tech. Follow me: http://x.com/jayhassett [http://x.com/jayhassett] #FordEscort #Cosworth #AutomotiveHistory #TheCarNerd #WRC #Rally

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56 episodes

episode Group B Rally: The Most Dangerous Era in Racing History artwork

Group B Rally: The Most Dangerous Era in Racing History

Group B Rally Playlist: https://www.youtube.com/playlist?list=PLlRHygh59386nA5Cost2pUW4p3OkNMlK7Group B didn’t just push the limits of rally racing; it completely obliterated them with a fire-spitting, gravel-shredding intensity that the motorsport world had never seen—and will never see again. In the early 1980s, the FIA replaced predictable regulations with a formula that essentially tore up the rulebook. While other racing series prioritized safety and incremental gains, Group B demanded just 200 road-going examples for homologation, unleashing an era of unregulated, mid-engined, turbocharged monsters pushing 500+ horsepower on dirt roads lined with thousands of fearless fans.━━━━━━━━━━━━━━━━━━━━━━━━━📚 ORDER MY NEW BOOK "History Written by Losers" — out now. The true story of global power has been whitewashed by the victors and the fixers. This book tells the side of history they tried to bury. 👉 https://www.amazon.com/dp/B0GP9TKPBH━━━━━━━━━━━━━━━━━━━━━━━━━🏁 IN THIS EPISODEIn 1982, the introduction of Group B birthed a terrifyingly brilliant golden age of rallying. It transformed the sport from a test of endurance into a high-speed technological arms race. But beneath the jaw-dropping spectacles and screaming turbochargers lay an unsustainable, ticking time bomb. In this video, we dive into the fascinating, tragic, and legendary story of rallying’s most dangerous era. From the all-wheel-drive revolution sparked by Audi to the lightweight, twin-charged insanity of Lancia, we explore how Group B created mythological cars, forged legendary drivers, and ultimately collapsed under the weight of its own unbridled speed.What’s inside:The Rulebook Revolution: How the FIA's transition to lax homologation rules ignited a "Wild West" of automotive engineering, allowing manufacturers to build bespoke space-frame race cars disguised as everyday hatchbacks.The 5 Legendary Monsters: Breaking down the iconic machines that defined the era—including the Audi Sport Quattro S1, the rear-wheel-drive Lancia 037, the dominant Peugeot 205 T16, the brutal Lancia Delta S4, and the futuristic Ford RS200.The Fearless Few: A look at the legendary drivers—like Walter Röhrl, Hannu Mikkola, Markku Alén, and Michèle Mouton—who possessed the superhuman reflexes required to pilot these untamable beasts.The Tragic Collapse: The undeniable spectator problem, the devastating accidents that forced the FIA’s hand, the abrupt cancellation of the class, and the fascinating story of Group S—the stillborn replacement that never saw the dirt.⏱️ CHAPTERS0:00 Intro & Some Paperwork3:27 Why Group B was Created7:25 The Rules of Group B8:57 The 5 Legendary Cars of Group B16:33 The Legendary Drivers19:12 The Spectator Problem21:03 The Death of Group B25:55 Group B Replacement Cancelled Too27:20 Group B’s Final Replacement━━━━━━━━━━━━━━━━━━━━━━━━━🔗 LINKS & SUPPORT📚 The book: https://www.amazon.com/dp/B0GP9TKPBH📺 Documentary channel: https://youtube.com/@thatjasonhassett🔔 Subscribe for weekly post-mortems on the cars, companies, and engineering decisions that shaped modern motoring.━━━━━━━━━━━━━━━━━━━━━━━━━#GroupB #WRC #RallyRacing #AudiQuattro #Lancia037 #MotorsportHistory #CarHistory #AutomotiveHistory #80sCars #RallyLegends #TheCarNerd #GroupS

Yesterday32 min
episode Volvo C30: The Greatest Ford Focus Ever Built artwork

Volvo C30: The Greatest Ford Focus Ever Built

The Volvo C30 didn't just challenge the premium hatchback establishment; it did it with a quirky, glass-backed Scandinavian swagger that completely flipped the script. In the mid-2006s, the compact market was dominated by predictable German giants. While everyone else played it safe, Volvo took the underpinnings of the world-class Ford Focus, wrapped it in a radical shooting-brake silhouette inspired by their legendary 1800ES, and dropped a 227-horsepower, five-cylinder turbo engine into the mix. ━━━━━━━━━━━━━━━━━━━━━━━━━📚 ORDER MY NEW BOOK "History Written by Losers" — out now. The true story of global power has been whitewashed by the victors and the fixers. This book tells the side of history they tried to bury. 👉 https://www.amazon.com/dp/B0GP9TKPBH [https://www.amazon.com/dp/B0GP9TKPBH]━━━━━━━━━━━━━━━━━━━━━━━━━ 🏁 IN THIS EPISODE In 2006, the Volvo C30 arrived as a bold, eccentric statement from a brand known more for boxy safety than boy-racer street cred. But beneath its distinct, glass-tailgated exterior lay a brilliant piece of platform-sharing corporate strategy that created a cult classic. In this video, we dive into the fascinating mechanics of Sweden’s ultimate hot hatch and the era of Ford’s "Global Shared Technologies" that made it possible. From the engineering magic of the Ford C1 platform to the glorious, throaty growl of the T5 inline-five engine, we explore how the C30 became a timeless design icon—and why it might just be the finest car Ford’s global empire ever helped create. What’s inside: The P1/C1 Platform Secret: How Volvo utilized the bones of the legendary second-generation Ford Focus to build a rigid, corner-carving chassis that defied the "boring Volvo" stereotype. The Glass-Hatch Gamble: The story behind the C30's radical rear design, paying homage to the classic 1800ES and 480 while creating one of the most recognizable rear ends in automotive history. T5 Engine Magic: Breaking down the 2.5-liter turbocharged inline-5—the same powerhouse that went into the legendary Ford Focus ST and RS—bringing a unique five-cylinder symphony to the premium hatchback segment. The Cult Legacy: How a car that initially baffled traditional buyers went on to achieve modern-classic status, and why it marked the end of an era for quirky, uncompromised Swedish design. ━━━━━━━━━━━━━━━━━━━━━━━━━🔗 LINKS & SUPPORT📚 The book: https://www.amazon.com/dp/B0GP9TKPBH [https://www.amazon.com/dp/B0GP9TKPBH]📺 Documentary channel: https://youtube.com/@thatjasonhassett [https://youtube.com/@thatjasonhassett]🔔 Subscribe for weekly post-mortems on the cars, companies, and engineering decisions that shaped modern motoring.━━━━━━━━━━━━━━━━━━━━━━━━━#VolvoC30 #VolvoT5 #FordFocus #HotHatch #VolvoHistory #Inline5Turbo #CarHistory #AutomotiveHistory #00sCars #ModernClassics #TheCarNerd #SwedishDesign

16. juni 202622 min
episode Audi Sport Quattro S1: The Car Built Completely Backwards artwork

Audi Sport Quattro S1: The Car Built Completely Backwards

The Audi Quattro S1 didn't just rewrite the rallying rulebook; it tore it to shreds and set the pieces on fire. In the mid-1980s, the World Rally Championship was hijacked by Group B—a lawless, uncompromised era of lethal speed. While rivals built mid-engined monsters from scratch, Audi’s engineers chopped up their flagship coupe, bolted a massive wing to the back, and unleashed a 500-horsepower, turbo-chirping titan that transformed motorsports forever. ━━━━━━━━━━━━━━━━━━━━━━━━━📚 ORDER MY NEW BOOK "History Written by Losers" — out now. The true story of global power has been whitewashed by the victors and the fixers. This book tells the side of history they tried to bury. 👉 https://www.amazon.com/dp/B0GP9TKPBH [https://www.amazon.com/dp/B0GP9TKPBH]━━━━━━━━━━━━━━━━━━━━━━━━━ 🏁 IN THIS EPISODE In 1985, the Audi Sport Quattro E2 (S1) arrived as the ultimate, radical evolution of the car that brought all-wheel drive to the dirt. But beneath its aggressive, flame-spitting exterior lay a desperate, chaotic engineering struggle to keep up with a sport spinning violently out of control. In this video, we dive into the brutal mechanics of Germany’s ultimate rally icon and the terrifying era that doomed it. From the secretive engineering shifts meant to balance its notorious understeer to the tragic safety crisis that brought down the entire Group B class, we explore how the S1 became the most recognizable rally car in history—and why it was the final, mad gasp of an era that could never happen again. What’s inside: * The Quattro Revolution: How Audi caught the entire motorsport world sleeping by proving all-wheel drive wasn't just for utility trucks. * The S1 Short-Wheelbase Gamble: Why engineers aggressively chopped over a foot out of the chassis—and how it turned a stable cruiser into a twitchy, hyper-aggressive beast. * Engineering the Madness: Breaking down the inline-5 turbo engine, the anti-lag system that sounded like artillery fire, and the early PDK dual-clutch prototype. * The Death of Group B: The tragic, high-speed collateral damage that forced Audi out of the championship and brought a sudden end to rally’s golden age. ━━━━━━━━━━━━━━━━━━━━━━━━━🔗 LINKS & SUPPORT📚 The book: https://www.amazon.com/dp/B0GP9TKPBH [https://www.amazon.com/dp/B0GP9TKPBH]📺 Documentary channel: https://youtube.com/@thatjasonhassett [https://www.google.com/search?q=https%3A%2F%2Fyoutube.com%2F%40thatjasonhassett]🔔 Subscribe for weekly post-mortems on the cars, companies, and engineering decisions that shaped modern motoring.━━━━━━━━━━━━━━━━━━━━━━━━━ #AudiQuattroS1 #GroupBRally #WRC #SportQuattro #TurboInline5 #RallyHistory #WalterRöhrl #TheCarNerd #CarHistory #AutomotiveHistory #80sRally #MotorsportLegends

11. juni 202619 min
episode Why Jaguar Sued Its Best Customers artwork

Why Jaguar Sued Its Best Customers

The Jaguar XJ220 didn't just break production car speed records; it shattered the hearts of the billionaires who ordered it. In the late 1980s, the supercar world was defined by uncompromised poster cars—until a group of off-hours Jaguar engineers created a 12-cylinder, all-wheel-drive monster that promised to rule them all.━━━━━━━━━━━━━━━━━━━━━━━━━📚 ORDER MY NEW BOOK "History Written by Losers" — out now. The true story of global power has been whitewashed by the victors and the fixers. This book tells the side of history they tried to bury. 👉 https://www.amazon.com/dp/B0GP9TKPBH━━━━━━━━━━━━━━━━━━━━━━━━━🏎️ IN THIS EPISODEIn 1988, the Jaguar XJ220 concept arrived as a spectacular, V12-powered tribute to Jaguar’s Le Mans legacy. But by the time it reached production in 1992, the dream had morphed into a beautifully tragic controversy. In this video, we dive into the radical engineering of Britain’s forgotten hypercar and the PR disaster that doomed its legacy. From the legendary "Saturday Club" that built the prototype to the furious lawsuits from customers who felt cheated, we explore how the XJ220 became the fastest car in the world—and why history remembers it as an expensive bait-and-switch.What’s inside:The "Saturday Club" origin: How a secret passion project by Jaguar engineers forced management's hand.The technical compromise: Losing the V12 and all-wheel drive for a twin-turbo V6 and rear-wheel drive.The customer revolt: The economic crash, the spec-sheet swap, and the high-profile lawsuits that followed.The forgotten crown: Why a car that briefly held the production speed record at 217 mph was instantly overshadowed by the McLaren F1.━━━━━━━━━━━━━━━━━━━━━━━━━🔗 LINKS & SUPPORT📚 The book: https://www.amazon.com/dp/B0GP9TKPBH📺 Documentary channel: https://youtube.com/@thatjasonhassett🔔 Subscribe for weekly post-mortems on the cars, companies, and engineering decisions that shaped modern motoring.━━━━━━━━━━━━━━━━━━━━━━━━━#JaguarXJ220 #SupercarHistory #SaturdayClub #V6Turbo #TopSpeedRecord #McLarenF1 #TheCarNerd #CarHistory #AutomotiveHistory #90sSupercars #HypercarLegend

9. juni 202626 min
episode Lancia Stratos: The Most Audacious Lie in Racing History artwork

Lancia Stratos: The Most Audacious Lie in Racing History

The Lancia Stratos didn't just change rallying; it completely broke the concept of homologation. In the early 1970s, the dirt roads of the World Rally Championship were dominated by modified family sedans—until a wedge-shaped spaceship from Bertone landed in Turin.━━━━━━━━━━━━━━━━━━━━━━━━━📚 ORDER MY NEW BOOK "History Written by Losers" — out now. The true story of global power has been whitewashed by the victors and the fixers. This book tells the side of history they tried to bury. 👉 https://www.amazon.com/dp/B0GP9TKPBH━━━━━━━━━━━━━━━━━━━━━━━━━🏎️ IN THIS EPISODEIn 1971, the Lancia Stratos HF prototype arrived to replace the aging Fulvia and change motorsport engineering forever. Within three years, it had rewritten the rulebook and established a terrifying dominance in Group 4. In this video, we dive into the radical genius of the Stratos and the behind-the-scenes negotiations it took to bring it to life. From Marcello Gandini's razor-sharp design to the desperate struggle to secure Ferrari engines, we explore how the Stratos became the first purpose-built rally car and why corporate politics ultimately forced a champion into an early grave.What’s inside:The homologation loophole: Cesare Fiorio and the quest for a bespoke rally weapon.The technical edge: Bertone's wedge, a microscopic wheelbase, and the mid-mounted Ferrari Dino V6.The Maranello standoff: Why Enzo Ferrari deliberately stalled on delivering the engines.The corporate betrayal: How Fiat killed an undefeated legend just to sell the 131 family sedan.━━━━━━━━━━━━━━━━━━━━━━━━━🔗 LINKS & SUPPORT📚 The book: https://www.amazon.com/dp/B0GP9TKPBH📺 Documentary channel: https://youtube.com/@thatjasonhassett🔔 Subscribe for weekly post-mortems on the cars, companies, and engineering decisions that shaped modern motoring.━━━━━━━━━━━━━━━━━━━━━━━━━#LanciaStratos #Group4Rally #MarcelloGandini #CesareFiorio #FerrariDino #WRC #TheCarNerd #CarHistory #AutomotiveHistory #Bertone #RallyLegend

4. juni 202627 min