Communitas of New York
In this episode, we explore the work behind CocoaFiber, a biomaterials venture transforming discarded cocoa pod husks into bio-based textile fibers. Host Monique T. Marshall speaks with founder Shannen-Kaylia Henry about drawing upon her family's cocoa-farming heritage, her background in biology and textile innovation, and her experiences across international fashion and manufacturing systems to develop an alternative to fossil- and wood-based fibers. Hear how CocoaFiber applies the principle of industrial symbiosis—using the waste of one industry as a resource for another—while working with farming cooperatives, scientists, manufacturers, and brands to build a more circular and equitable supply chain. From developing new enzymes and refining prototypes in the laboratory to navigating performance testing, commercial partnerships, and the realities of scaling a materials venture, this conversation reveals how scientific innovation advances through experimentation, collaboration, and careful attention to the entire ecosystem surrounding a product. This episode considers what becomes possible when we rethink waste as a source of value and design manufacturing systems that support farmers, industry, culture, and the planet. Visit our podcast page [https://communitasamerica.org/changemakers/podcast] for more information. Visit CocoaFiber [https://cocoafiber.com/]. Shannen-Kaylia Henry is the Founder and CEO of CocoaFiber, an advanced materials company transforming cocoa waste into biomaterials for textile and industrial applications. Her work focuses on building circular, climate-resilient supply chains that convert underutilized biomass into high-performance materials, reducing reliance on fossil-based and forest-derived inputs. With a background in environmental science, textile engineering, and international business, Shannen's work sits at the intersection of material innovation, supply chain design, and climate impact. She has developed CocoaFiber as a waste-to-material platform that connects agricultural systems to global manufacturing, creating new revenue streams for cocoa-growing communities while enabling lower-carbon material production. In addition to CocoaFiber, she is the founder of the Kaylia Group and the Sustainable Design Impact Hub, initiatives that advance circular design within the creative economy. Through these platforms, she has built global networks of designers, researchers, and industry leaders working toward more regenerative systems. Shannen has spoken at international forums including COP28, New York Climate Week, and leading universities such as Yale and Parsons, sharing insights on sustainable materials, circular economy, and the future of manufacturing. Her work has been recognized by organizations including the Causartist 50, Fashion Impact Fund, and the Ocean Foundation. She is a Mercedes-Benz beVisioneers Fellow, Newlab NYC/EDC Founder Fellow and member of the UN Fashion and Lifestyle Network. After 10 years abroad, Shannen is currently based in her hometown of Brooklyn, New York as she focuses on advancing CocoaFiber from lab-scale to industrial deployment by working with partners across fashion, automotive, and advanced materials sectors to bring next generation materials to market.
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