Beyond The Competition

How Formula SAE Helped Joshua Kim Build an Engineering Career

How does a Formula SAE student go from building aero packages and carbon fiber layups to becoming Chief of Staff at a semiconductor startup? On this episode of Beyond the Competition, hosts Mike and Scott talk with Joshua Kim about his journey from the University of Illinois Formula SAE EV team to leadership at Synergy Research Labs. Joshua shares how hands-on experience in Formula SAE taught him critical engineering and manufacturing skills that couldn’t be learned in the classroom alone. From CNC machining and composites manufacturing to presenting ideas in design reviews and solving high-pressure engineering problems, Joshua explains how Formula shaped both his technical abilities and his confidence as an engineer. The conversation also dives into: Why many Formula SAE programs are consolidating into EV teams The value of learning design for manufacturability and serviceability How Formula SAE prepares students for internships and careers The importance of asking questions and staying humble as an engineer Why hands-on experience matters in engineering education Joshua’s memorable moments from competition at Michigan Advice for current Formula SAE students looking to maximize their experience Joshua also discusses Synergy Research Labs’ work developing gallium oxide semiconductor materials and why the company is recruiting directly from Formula SAE programs. Whether you’re a current SAE student, alumni, or engineering professional, this episode is packed with insight on how student competition programs translate directly into real-world engineering careers.

Baja SAE Oregon Know Before You Go

Get ready for Baja SAE Oregon with this essential “Know Before You Go” episode of Beyond the Competition, the SAE University Programs Podcast. Host Mike Sorg is joined by Baja SAE Program Manager Damon Andring and Organizing Committee Chairman Tom Paasch to break down everything competitors need to know before arriving in Washougal. From registration requirements and tech inspection prep to trailer staging logistics and site rules, this episode is your complete guide to navigating the event smoothly. The team also dives into what makes Baja SAE Oregon unique — including its iconic motocross venue, challenging terrain, and fan-favorite dynamic events like rock crawl, hill climb, and endurance. 🔧 In this episode: Registration must-haves (fast track rosters, wristbands, tech sheets) Engine check procedures and safety reminders Important site rules (footwear, prohibited items, spectator policies) Trailer staging system and how to secure a prime paddock spot Navigation tips for arriving at Washougal safely Event schedule breakdown (design, dynamics, endurance, awards) Food, water, and planning ahead for a remote venue Dynamic event strategy, including rock crawl timing advantages Endurance course features on a national motocross track Career opportunities with sponsors and how to prepare Weather expectations and packing tips for the Pacific Northwest Whether you're a first-time competitor or a returning team, this episode will help you arrive prepared, stay safe, and focus on performing your best. 👉 For more competition details, rules, and updates, visit Baja SAE at BajaSAE.net. 📍 Show notes: beyondthecompetition.fireside.fm 📱 Download the Baja SAE app for real-time updates

From Parts to Podiums: Oshkut’s Role in Baja SAE This Year

In this episode of Beyond the Competition, Mike and Scott welcome Caleb Chamberlain, CEO and co-founder of Oshkut, to discuss how on-demand metal fabrication is revolutionizing the way student engineering teams build. Caleb shares the origin of his company—from a challenging VR motion rig project to a rapidly growing fabrication platform—and explains how Oshkut is uniquely designed for high-mix, low-volume manufacturing. This makes it an ideal partner for student teams working on one-off parts and rapid prototypes. The conversation dives into how Oshkut supports hundreds of university teams, including those competing in Formula SAE and Baja SAE, offering discounted services and tools that make advanced manufacturing more accessible than ever. Listeners will also gain practical advice on designing for sheet metal, avoiding common CAD mistakes, optimizing lead times, and leveraging modern fabrication workflows to accelerate development cycles. If you're a student engineer, team member, or educator looking to push your build further—this episode is a must-listen. Oshcut Academic Sponsorship: https://www.oshcut.com/academic-sponsorships [https://www.oshcut.com/academic-sponsorships]

Aero Design West 2026 Know Before You Go

Heading to SAE Aero Design West 2026? This Know Before You Go episode has you covered. In this episode, we talk with students, teams, and SAE staff to give you a full picture of what to expect at competition—from technical inspection and design judging to the real-world challenges teams face getting their aircraft ready to fly. You’ll hear firsthand experiences about preparation, travel, teamwork, and the lessons learned along the way. Whether it’s your first competition or you’re a returning competitor, this episode offers practical advice and insights to help you make the most of the event. SAE Aero Design isn’t just about building an aircraft—it’s about collaboration, problem-solving, and gaining hands-on experience that prepares you for a career in engineering. 👉 Learn more or get involved: https://saeaerodesign.com/ [https://saeaerodesign.com/]

Student Leadership in Engineering: Bridget O’Connell Wins the Max Rumbaugh Leadership Award

In this episode of Beyond the Competition – the SAE University Programs Podcast, hosts Mike Sorg and Scott Schultz are joined by Gretchen Urenek and special guest Bridget O’Connell, president of the Embry-Riddle Aeronautical University Women’s Baja SAE Team and winner of the Max Rumbaugh Outstanding Student Leadership Award.  Bridget shares her journey from building and innovating on her team’s experimental tracked “tank-style” Baja vehicle to leading a student engineering team through design challenges, competition preparation, and leadership growth. The conversation explores how SAE competitions shape engineering careers, what it takes to lead a successful Baja SAE team, and how hands-on competition experience helped Bridget land a career as a test engineer at Northrop Grumman after graduation.  In this episode • The Max Rumbaugh Outstanding Student Leadership Award and what it means for SAE student leaders • Bridget’s experience leading the Embry-Riddle Women’s Baja SAE Team • Designing and racing a tracked Baja vehicle that pushed competition innovation • Lessons learned from team leadership and engineering decision-making • How SAE competitions help students prepare for real engineering careers • Advice for students stepping into leadership roles in engineering teams • Why Baja SAE competitions are some of the most exciting engineering events to attend Whether you’re a student competitor, engineering leader, or future SAE participant, this episode offers insights into leadership, innovation, and the real-world value of engineering competitions.