Within Tolerance

Within Tolerance Episode 275 - Still Powerless with Zap

Zap and Dylan catch up after a busy stretch. Boise expansion, Texas customer visits, QuickBooks meltdown, and the Claude Code build. Dylan's still chasing power for the Flex, doubled up compressors, and is increasingly frustrated with Fusion. Plus questions on specialization, work holding, financing, and the worst shops Zap's walked into. Check out Zap's IG @zap.consulting ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast

Within Tolerance Episode 274 - Brian Kippen of KAD Models

Brian Kippen is back after nearly four years to talk about an incredible period of growth and change at KAD Models. From teaching machining to acquiring a wire forming business, adding a MAM with automation, and managing three facilities across two coasts—all while raising a toddler. We dive into the cultural challenges of bringing precision work to a fast-paced prototype shop, the reality of machine automation ROI, and why delegation is harder than it sounds. Check out Brian's IG @kadmodels ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast

Within Tolerance Episode 273 - Wrapping Up 2025 With Zap

Zap and I wrap up 2025 with our first live podcast! Patreon members join us as we answer questions, reflect on 2025, and talk about plans for 2026. Thanks to everyone for a wonderful 2025 and looking forward to a great 2026 with more guests and episodes! McMaster Ugly Sweater - https://laurenfahey.me/mmc-ugly-christmas-sweater/ Keyence Sensors are - FR-S01 for radar level sensing and FI-C20D for refractometer Check out Zap's IG @zap.consulting ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast

Within Tolerance Episode 272 - Ethan Perrin

This week I talk with Ethan Perrin about MIT Formula SAE, building the Miters West shop, and why a small fiber laser and press brake changed how he prototypes. We also hit rescuing CMM's on a budget and his alumni EV formula car. Check out Ethan’s IG @ethan.perrin97 ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast

Within Tolerance Episode 271 - Pre-Flexing with Zap

In‑person catch‑up: pre‑Flex rigging shuffle, neighbors bribed with donuts, and the first HyperMill customer part. Zap runs through leaving Boise, growing the team, splitting work the right way, and getting a shop moving with CMM, coolant, and probing. Check out Zap's IG @zap.consulting ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast